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13 August 2012

Picturequote

"I want money in order to buy the time to get the things that money will not buy." - Carl Sandburg

This is my friend Derek on my roof a few months back. The buildings from left to right are Lake Point Tower, the Blue Cross Blue Shield Building, the Aon center, Two Prudential Plaza, Trump Tower, and the IBM Tower (333 North Wabash) - in case you were curious...



12 August 2012

Links for August 12th

A wood worker I'm digging at the moment, John Houshmand.

The Japanese 5S method of organizing tools or really anything.

If you aren't familiar with Shwood they make wooden sunglasses. They're made of very high quality materials like Zeiss lenses and rosewood. Reading the article was a bit of a kick in the ass for me. Because of architecture school I'm adept at using a laser cutter and any other wood shop or design software they're using. Plus I should be better at design, but that's not what matters. They did it. Guess I have to do that at some point instead of making continual one-offs.

I'm not weird! From the NYT: “Cyclists have strange shapes: big quads, small waists and big butts. It’s hard to find pants.” Check out the Tumblr pic. Yikes.

Wiel Arets is the new dean at the College of Architecture at IIT. He's kind of a big deal so it should be interesting to see what he does to the program at IIT.

A teacher trips on LSD that a student gave him while on a field trip - wow.  (hat tip Ben)

I have this idea that I want to open up a multi-use store front that combines a few of the following: a coffee shop, venue, gallery, woodworking space, bar, sandwich/taco restaurant, etc. Obviously not all of those but say a place that's a coffee shop in the morning and a bar and live music venue at night, or a woodworking shop that has a glass partition so you can see the workers in the back and in the front they sell coffee and maybe sandwiches around noon (since we'd be making them for ourselves anyways, that's how potbelly started). Basically just any way to achieve efficiencies from things you already have or need. So much of that which we own sits idle a large amount of the time. I've always liked the idea of an architecture firm that has a storefront where they sell coffee and have a small cafe. The typical problem being that coffee shops don't make much money but if you already have the storefront and we're making coffee why not take advantage of the situation and drive foot traffic to your firm? Plus architects could use the exposure - I feel like they don't have enough interaction with the general public. That is, most people never get to just wander around and see what they do. Anyways, barista classes from Intelligentsia. One day, three hours, $200.

10 August 2012

Podcasts

I finally got on the podcast bandwagon a few months ago while I was holed up in my room doing renderings and what not for finals. A podcast is essentially internet radio except you download them like songs and, at least in my experience, they're free. My favorites thus far are:

99% invisible - city flags. They also have a Kickstarter right now.
Freakonomics
Jay and Silent Bob Get Old Smodcast -  listen to 1-6.
The Nerdist - so far Bill Nye and Kevin Smith were both excellent.
Planet Money

08 August 2012

George Nakashima's Woodshop

Who do I have to kill for this life/setting? His wiki. If you're into woodworking this is worth your ten minutes.

07 August 2012

Mahogany Table

I buy most of my wood from a place in Chicago called Wood World. Anyways, my wife began accompanying me on trips there and every time there was this huge slab of Honduras mahogany that I'd always come up with a new use for every time I saw it. Huge, 10' long, 3" thick (12/4), 28" wide.

For our first wedding anniversary my wife bought me said slab... I ride a bicycle and the IIT wood shop is only open when I'm at work. Plus, huge chunks of wood are like diamonds. If they're huge you do not cut them. The basic concept is to use the slab as a table but without cutting, drilling, or otherwise mechanically altering it.

This is the photo I received in a card for my wife and my's one year wedding anniversary. I removed the price from the sign, but it's roughly 72 board feet worth of wood. 
These are just some initial sketches. I initially wanted to use channel iron but it was pretty expensive. In my experience it tends to be higher quality steel.
I borrowed the idea of the electrical outlets hidden in the steel structure from the tables in Crown Hall's Graham Resource Center library.
3D screen grab in Rhino. The table consists of three basic piece: the cast iron legs, the mahogany table top and the armature that ties it all together; which is also the part I have to make. It's essentially two custom bar clamps that are tied together with angle iron.
Orthographic projection. We actually used this drawing on an ipad while I was in the shop.
Actual fabrication was hectic, which I'm not used to. There's a translation from drawing to reality, "field fit," that needs to take place - especially since I'm not a veteran designer. We were rushing around the shop kind of fast because I made my friend Brian and his father, who show up at 6:45 AM every morning, stay until 8:00 PM, and it was really hot in the shop. Their shop is called Special Tool Engineering Company on the southwest side of Chicago. Brian is the third generation of his family to work there. I have to take photos of that place. You could build anything there.

This is a Bridgeport milling machine. It is to a machinist what a table saw is to a woodworker.
I'd never seen one of these before, it's drill bit that's essentially used for zeroing a measurement. It has a separate metal piece for the tip that's connected with a spring. It's exactly 0.2000 inches so that you subtract 0.1. As soon as the tip begins to wobble you know you're up against the piece that you're measuring off of.
This is the digital readout that gives X and Y coordinates. It does more than that but this was the first time I'd ever seen a digital readout on a Bridgeport.
Drilling the actual holes to a five 10,000 of an inch. Totally unnecessary and really cool.
Countersinking the holes to remove burrs.
This is essentially an automated swivel head bandsaw. You put in a piece of flat stock (bars of steel)...
... and it advances the steel and cuts it perfectly.
These are the holes being drilled for the bolts that clamp the table top. They got threaded after this but I didn't grab a photo of their threading setup. It was basically an arm that swiveled with the tap perpendicular at the tip. Much nicer than the typical hand tools I use because everything is square and flush when you're done.
Ugh... I fancy myself a good welder (at least when the work is somewhat level or on a pipe), but I was unfamiliar with their MIG and it was running way too hot.
Quenching the steel so I could get it home without lighting my car on fire.
I ran some simple electrical on the back. Typical 14 gauge stuff, three duplexes total.
Before I put the electrical on I steel wooled all the angle iron and rubbed boiled linseed oil  into it. You have to wipe off the excess after about ten minutes or else it will be sticky for the rest of its existence. The linseed oil darkens the steel and gives it a waxy finish that protects it somewhat from rust. On the left you can see the swagged cord that connects the outlets. I have a grommet on the other side too so I can switch it if need be.
Getting the slab in the room...
This is the connection to the legs. Two 5/8" lag bolts on each end. I should have welded a plate horizontally next to the angle, drilled another hole, and maybe put diagonal stiffeners in. It's essentially a point connection and isn't as rigid as it should be. I'll add it another time.

This is the fixed end of the armature on the back edge of the table. I may rotate the armature at some point too. You can see the slab isn't quite flat - I couldn't find a  30" planar (ha).
The electrical is hidden in the back so the cords can be concealed to some degree.
The 3" angle iron is slightly off center so that your legs won't hit the cross member if you cross your legs. The legs on this are from my lathe table except that this time they're turned the way they're supposed to sit. I chose 3" angle for two reasons: structurally it's spanning 6' 2" (74") and the rule of thumb is L/20 so 3.7" - which makes it undersized, but it's really only carrying a lateral load. Also, the table top really shouldn't be over 29" or 30" tall, the legs are 24" high, and the table top is 2-3/4" thick so anything bigger than 3" angle is going to make the table either too high or not leave enough room for your legs. If it's weak in any way it's torsion, but I don't perceive that as being a problem.
I did a time lapse of all the sanding just to show how ridiculously laborious it is. At some point I may actually put all the stills together into a time lapse video. As my woodworking/architecture professor (Frank Flury) once told me "finishing is 50% of the work." It seems like way too much but it's dead on. Finishing takes forever and there's very little joy in it. I hooked up my orbital sander to the smallest cheapest wet-dry-vac I could find. Win, literally zero dust. Tropical hardwood dust is oddly scary - especially panga, jatoba, and the like. Plus I got to collect some of the dust in case I wanted to fill in the grain at some point. In my world instead of getting buttons in little packages with shirts you'd get sawdust with your handcrafted furniture in case you wanted to change the finish and make your own filler (using dust from the wood makes the color match).
After sanding I raised the grain. That is, wiped the wood with a damp cloth to remove dust and  make the grain stand up.  After you sand wood and wet it the grain will feel different even when it's dry. If you sand it again it won't do this anymore. Even though I'm using an oil finish and it shouldn't be necessary. If the wood somehow gets wet later on it will no longer feel smooth.
I started with 100 grit, did a quick pass of 120 (I'm weird), then 150, 220, and finished with 320. The finishes will later get 320 up to 600 grit and a 0000 steel wool. Kind of unnecessary.
The finish for this ended up being about six coats of Watco Teak Oil wiped on, dried for one to two days between coats. It's not a protective finish and it takes forever to fully dry. First time I've ever used gloves, I recommend them.
The finish isn't done yet so this is kind of a base coat. The teak oil has an "in-the-grain" look and feel so you can still feel the grain.
This is after the second application of teak oil. it's still a little oily in this photo, but the grains starting to  show much better.
This is after it's a bit more dry.
The flange at the end is 1/4" flat stock butt welded to the end of the 3" angle. You can see where it's welded from the bluing. It's tapped to accept the 3/4" bolt which holds a 1/2" piece of steel that is milled to hold the end of the bolt.
 The wood edge is the rough-sawn side, if I rotate it 180 there's a much cleaner side and no protruding clamp.
Mostly finished. It's 10'2" (3100 mm) long, 28.5" (725 mm) wide, and the table top is at 29-1/2" (750 mm). The actual slab itself is 12/4. That is, 2-3/4" (70 mm). The legs are 76 lbs (35 kg) apiece, the armature is about 45 lbs (20 kg), and the table top is 220 lbs (100 kg) for a grand total of roughly 440 lbs (200 kg). Bucky wouldn't be impressed but the Vikings would probably approve.
The finish is oddly hard to photograph. It looks glossy but it has a satin look and feel up close.

Battlestation. My firm was selling their Aeron chairs so I picked two up for $40 apiece. I guess that's the upside to mass layoffs in the architecture field.

03 August 2012

Belief That the Poor Are Lazy

I'll keep this brief and mostly anecdotal.

In an article in New York Magazine a patron at a Romney fundraiser had this to say:
Obama wants to take my money and give it to do-nothing animals.
And less to that quote and more to the feeling I get from my friends and peers. If you're poor it's probably your fault - you should work harder. People make some allowances but not many. At some level most people believe this to be true. A meritocracy is a comforting and dare I say, logical, thing to believe in. It takes quite a leap of imagination and distrust in humanity to believe otherwise. But it's just factually not true. Your income has little to do with how hard you work. I could cite statistics and show graphs but facts rarely convince people.

The evidence is overwhelming. The largest single indicator of future earnings potential for an individual is their parents wealth. Full stop. Not education, IQ, hours worked, race, gender, etc. It's your genetics. We have less class mobility than old world Europe.

The reality of the world today is that jobs that used to take dozens or hundreds of people can be done by one person. In the short term this hurts people but in the long run it helps everyone. It's what has made everything from clothing to food less expensive. Every time we destroy jobs in this fashion we free up workers for other jobs which raises worker productivity (money generated per person). In the last several decades these gains have more or less all went to the people at the top. About 90% of people have seen their wages/standard of living stagnate since the 1970's. Did people stop working hard? Of course not.

If you think the poor are any lazier than anyone else then answer me this: why aren't the Amish billionaires and why weren't medieval peasants rolling in the dough? What we want to believe and what is reality are different things.


14 June 2012

Keeping It Victorian: Part I

This is part 1 of a series that will take a look at what I percieve as problems with the way housing is dealt with in the US.

It bothers me that the vast majority of people buy large cheaply built homes that are neither beautiful nor thermally efficient. If your house is going to be ugly at least make it energy efficient, and if it's going to be energy intensive then make is beautiful. Yet people choose the third option, big, over all others. Research shows that large houses do not make you happy (source - interesting paper by the way). The purpose of this post is to explain, mostly to myself and in a very mechanistic manner, why houses are a certain size, cost, and quality. I'll be looking at the Midwest since that's where I live.
My argument is this:

1 - Housing is generally the most expensive thing most people ever buy.
2 - Most people are not well informed as to what they are buying.
3 - Banks/financiers have a large influence on what is built.
4 - Our cultural values in the US specify a certain housing type.
5 - Money is the biggest constraint in the housing industry (and probably everything).

The median square footage of a home completed in 2010 was 2,200 square feet (SF), in the midwest it was 2,000 SF, and 30 years ago the median for the US was 1,600 SF (source).

Note: the average in 2010 was 2,390 SF but I'm not going to use that. My logic is that housing typically can only get so small, whereas the very wealthy often build huge homes which skews the data. Hence, I'm using the median.

Note 2: how closely correlated is home size to GDP per capita? This is a fun idea for a stats based blog post in the near future. For now though I took GDP in 1980 ($2,778 billion) divided by 1980 population (226.6 million) adjusted for inflation ($12,300 becomes $32,100), then compared to 2010 GDP per capita ($47,100) which is a growth of 46.6% in real terms (actual goods you can purchase). In that same 30 year period (1980-2010) the median home size went from 1,595 SF to 2169 SF, a growth of 36.0%. That's pretty close. If I were running a regression analysis I'd work in a Gini coefficient (change in level of inequality). I have a feeling that'd explain a decent amount of the difference. You would then be able to extrapolate how much larger houses should be if the level of economic equality had remained at 1980 levels. Conversely, you could estimate how much more energy efficient homes could have been with the added money and then translate that into any number of things like possible savings in carbon emmisions, barrels of oil, square miles of coal etc.

The vast majority of people take out a loan when purchasing a home and increasingly that loan tends to be of the 30 year variety, which corresponds roughly to most people's working careers (if you buy a home/loan it makes it harder to leave your job and the region, which decreases your bargaining power over wages, which makes your firm more profitable/competative, which gives local banks more business -- surely they have no vested interest in helping people secure loans for housing right? This is why companies pay you more money initially if you move to their city and buy a home in the area). Typically it is recommended that most people do not take out a loan that is more than 28% of their gross income (why do people rarely live below their means?) or 36% of their total income after other debt obligations. The median income in the Midwest in 2010 was $48,500 (source). Using the 28% figure on a median income of $48,500 we get $13,580/year or $1,130/month. Using an amortization table that comes out to about a $190,000 loan over 30 years at 6.00% interest. Interest rates are currently around 4% but I'm not sure who you have to kill or what god you have to dance to during a full moon to actually get that rate.

I'm going to assume a 20% down payment because it's conservative and you can avoid paying loan insurance at this rate. This comes to $47,500 + $190,000 = $237,500 and we'll round to $240,000. That's what the typical family in the Midwest can afford; a $240K home that is 2,000 SF and who pays a little over $1,100 per month on thier mortgage.

$240,000/2000 SF = $120 a square foot in total cost. That's what people pay, not what it actually costs to construct, but construction profit margins are razor thin so it's probably close to that minus land costs and what not. This is why no one is building right now. Construction costs in Chicago right now will probably run you in the $150/SF range which makes sense given that it's a major metropolitan area and the cost of living is higher. It costs more to build a new building than it does to buy an existing building, hence the current housing situation. This is a fairly fundamental reason why buying housing right now may not be a bad idea. You can not physically build new things cheaper. I think #1 on the list is well established so let's look at #2.

Most people do not know how a building is built, and that's fine, why should they? The problem is that the person selling you the building doesn't know either, and the bank only cares in so much as they have confidence that the building will make them money. They accomplish this by doing the same thing repeatedly. This is why the construction industry is so conservative; construction costs a lot and no one wants to "lose their ass" so to speak. The only person who does truly understand what's happening is the architect and contractor. Most market rate housing doesn't have an architect so now it's down to the contractor. This gets interesting because one doesn't need anything particularly to become a contractor. If you have tools, know how to build things, have financial backing, and sometimes insurance, you can be a contractor. Not to say that there aren't excellent contractors out there. I'm just saying that it varies greatly and these people are not always well versed in things like thermal heat bridges, structural calculations, etc. Their main goal is to stay in business, make money, and not get sued -- much like anyone I suppose. They're not exactly trying to buck the system and do something extraordinary. Let's take a closer look at the banks role, #3 on the list.

Banks are (or should be) in the business of taking deposits, providing money (liquidity) to those who need it, and managing the risk in between by charging a competative interest rate. In short, they want to be assured they will be paid back. Since the bank is typically providing 70-90% of the money in a project they get a lot of say. As in, if they don't like what you're building they won't give you any money, so unless you have all your own money to build whatever you want you're going to have to build fairly conservatively or be excellent at selling ideas to bankers. This is a large part of the reason why most buildings in the US look pretty much the same. In all fairness this is beneficial as it keeps people from doing unproven things that fail. On the other hand it keeps people from taking risks that advance the industry. None the less, this situation leads us to build homes much in the same way as people did in the Victorian era.

This brings us to #4. Simply stated, bigger is better. If you spend some time researching properties you find that housing in a general area tends to be the same price. Buildings are a lot like cars. There are class sizes, standard features, upgrades, and general price ranges. They're just not that unique for the most part. It also means that some features do not make sense at certain price points. I insist that certain things should be standard on all housing. Good windows, thick insulation, good structure, etc. I think that should be standard, but it doesn't work that way. Cheap housing gets cheap windows, expensive housing gets decent windows, and everyone gets thin insulation. You wouldn't expect wood grain in a Ford so why should the average person expect thick walls... or so goes the logic.

While researching for a project last spring I found that the price for new market rate condos in the South Loop of Chicago tended to be around $199/SF. From building to building this varied very little. We're talking $2-3 tops. Everyone had the same counter tops, same cabinets, same square footage etc. The thing that would set one place apart from another would be something like a really nice appliance or a computer nook. Maybe they spend an extra $1,000 on a big refrigerator and over a 1,000 SF apartment that raises the cost $1 SF, or maybe you get a balcony you rarely use. That's how tight construction budgets are. Buildings differentiate themselves with small perks generally in the 0.5%-2% of total price range. Why would anyone pay 10% more for a well built home? You would price yourself out of the market. The alternative is to build smaller but higher quality... think that's going to happen in America? That's #5.

In summary, people tend to buy the most expensive house they can afford, the construction type is determined by what banks and contractors are comfortable building, since banks and contractors do not have to live in the houses themselves they build cheaply, since buyers are not well educated on construction they tend not to value well built homes, add to this American's inherant preference for size over quality and you get the ubiquitous 2,000 square foot  $240,000 home with 30-year loan. This is how our incentives are aligned and this is the result they produce; huge homes with a corresponding loan for all.

Why is Europe different? They charge more for energy, pass laws and codes regarding energy useage, their code officials tend to be less stringent, they have less land, and tend to prefer well built over size. I would also argue that they have better taste in general but that's probably just my personal bias.

07 June 2012

For the Kids

Every time you hear a politician mention that we need to slash spending "for the next generation" be reminded that of current generation:

1 in 6 is working full time
3 in 5 live with their parents
3 out of 4 say they need more education, but only half plan to enroll in classes

Source: this NY Times article. Here's a PDF to the actual study.

One of the themes of this depression is that those with the power to do anything are entirely insulated from any of its effects much in the same way that Washington DC has one of the lowest unemployment rates in the country. "Everything is fine. what is everyone talking about?"

I'm in my 20's and more or less all my friends are underemployed or unemployed. We're talking middle class to privileged and highly educated people. Very few people my age are able to find jobs in the fields they studied in college or grad school. I'm talking law, architecture, accounting, industrial design, etc. - not just history and philosophy majors. We're destroying an entire generation of our populations workforce in a way that it will never recover from. But hey, gotta watch that deficit for the future generation (the ultimate irony being that we'll owe ourselves the money).

26 May 2012

Breaking Bad - Art Prints

My artist friend Justin Santora just released prints for the TV series Breaking Bad. It seems to have more or less sold out instantly. I'm sure the last 100 will be available in his store in the near future.

14 May 2012

I Think I Graduated from Architecture School?

I haven't written on here in a long time. I didn't realize it until lately but my thesis project more or less just replaced this blog for the time being.

These are truly gems of TED talks:

Amory Lovins: A 50-year plan for energy



Perspective Is Everything



13 May 2012

Done


Links for May 13th

First, some background music, Irene by Beach House (hat tip: Chris).

The first several Boeing 787's are going into service. Why is this interesting? There are two main airline manufacturers in the world: Boeing and Airbus. They've both moved to composite materials to reduce weight and increase the range their planes can travel. This changes the routes airlines can fly - it's game changing; new hubs, longer distances, smaller cities being connected, more diffuse growth in general. Where they differ is in size. Airbus went huge with the A380 and Boeing downsized with the 787. In my opinion, one of the lessons of recent history has been to downsize: smaller baseball parks, smaller cars, smaller laptops, smaller homes, smaller cameras. I'm betting on Boeing but to be honest I think the contest will mostly just be awash.

It's no longer illegal to tape record police officers in Illinois. How anyone thought that police officers being immune to public scrutiny in this manner benefited citizens I will never know. In my opinion every police officer should be wearing a camera at all times. Tiny cameras that can fit in sunglasses already exist. Why shouldn't we be allowed to see the activities of those who have been entrusted with such immense power and responsibility?

Apparently being unemployed is bad for people. No shit? Among other negative side effects, people commit suicide more often when unemployed. So yes, in the long run the economy will fix itself, but by sitting idly by we are in fact collectively allowing an entire generation of young (and old) Americans to suffer. Krugman on the matter (sort of).

Oh, and college is expensive. Colleges response: “I didn’t think a lot about costs. I do not think we have given significant thought to the impact of college costs on families.” - the president of Ohio State University